Department of Mechanical Engineering- Syllabus of Manufacturing Engineering Courses
Syllabus of Manufacturing Engineering Courses

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Manufacturing Engineering
Special Topics (Physics of Metrology)                                                                 HamedGhafarirad
1. An Introduction on Metrology
2.Main Concepts of Metrology
3.Errors & Calibration
4.Linear Measurement
5.Comparative Measurement
6.Angle Measurement
7.Optical Measurement
8.Gear & Screw Measurement
9.Force, Torque Measurement
Universal MachineMohsen Khajehzadeh
1.Gearbox Lathes (Basics)
2.Work Holding Devices
3.Cutting Tool Geometry and Material
4.Turning Operations
5.Lathes’ Gearbox
6.Drilling Machine Tools
7.Milling Machines
8.Indexing Device
9.Spur Gear Milling
10.Helical Gear Milling
11.Bevel Gear Milling
12.Cam Milling
13.Grinding Machine Tools
Metal CuttingMohammad Reza Razfar
1. Week 1: Identification of machining operations
2. Week 2: Cutting tool geometry (cutting tool geometry and under-cutting effects)
3.Week 3: Geometry of cutting tools (roughness of machined surfaces)
4.Week 4: Metal cutting mechanics (how to form chips and its types)
5.Week 5: Mechanics of metal cutting (main variables affecting the discharge contract)
6.Week 6: Metal Cutting Mechanics (Ernstomercent Theory)
7.Week 7: Tool life, heat, and cutting fluids (tool life)
8.Week 8: Life of tools, heat and cutting tools (heat in metal cutting)
9.Week 9: Tool life, heat, and cutting tools (cutting fluids)
10.Week 10: Machining Capability (Machining Capability Criteria)
11.Week 11: Machining capability (effective variables in machining capability)
12.Week 12: Chip control
13.Week 13: Cutting tools (General properties of cutting tools)
14.Week 14: Shear tools (shear inserts)
15.Week 15: The effect of machining variables on cutting efficiency
16.Week 16: Methods of calculating machining forces
17.Week 17: The end of the semester
MetallurgyAlirezaFallahiArezodar
1.Materials Composition, Microstructure-Mech. Properties Relationship & Effect of Manufacturing 2.Process on Eng. Performance
3.Atomic Structure and Interatomic Bonding
4.Structures of Metals and Ceramics
5.Imperfections in Solids
6.Diffusion
Farid Reza BiglariResearch Method & Report Writings
Academic writing Report writing Book writing dissertation writing Technical report writing Lectruring skills Speech skills Slide prepper
Heat Transfer                                                              Mohammad Reza Hajmohammadi
Introduction Conduction Heat Transfer Convection Heat Transfer Radiation Heat Transfer
Numerical Control Machine ToolsAbdolrezaRahimi
1.Introduction to Numerical Control Machines
2.Introducing different methods of part programming
3.Steps of manual programming
4.Tool dimension and shape compensation
5.Classifying control system
6.Machine drive units
7.Machine moving mechanisms
8.Positional Transducers
Jig & Fixture DesignBijanMollaeiDariani
-preface, Definitions, Different parts of jig & Fixtures, jig & Fixture design steps.1
dimension & Tolerances / Jig & Fixture Drawing
2.Freedom degrees – plane surface locating Methods
Profile & cylindrical surface locating Methods.3
Select the locating surface /determination of jig & Fixture tolerances.4
5.Design of the locators
6.Jamming /anti-jamming locators/Centralizers
Jig & fixture loading & unloading – fool proofing the jig & fixture.7
8.Ejectors in jig & fixture /Cheap removal
9.Clamping devices
10.Design of clamping devices-equalizerstools adjuster/ Design of drill Bushing
11.Design of Jig &Fixture Body
12.Standard parts of jig & fixture
13.Project
Principles of Metal Casting                                                 Mehdi AhmadiNajafabadi
1.Introduction
2.Familiarity with the melt, and how to measure its properties
3.Principles of solidification in pure metals and alloys, how to control microstructure during the solidification process of parts
4.Familiarity with nutrition, different types of nutrition, principles of nutrition design
5.Familiarity with the types of occasional methods, principles of designing the way to transfer the melt to the mold cavity
6.Familiarity with the mechanism of defects in the casting method and how to remove and control them
7.Considerations in casting ferrous alloys including cast irons and steels
8.Casting Considerations of Non-Ferrous Alloys Including Aluminum and Copper Alloys
Hydraulic System Application                                                                  Mohammad Zareinejad
1.Introduction
2.Pumps
3.Directional Control Valve
4.Pressure Control Valves
5.Flow Control Valves
6.Hydraulic Actuators
7.Accumulator
8.Pneumatics
Heat TreatmentAlirezaFallahiArezodar
Microstructure and Properties Relationship
Fe-Fe3C Phase Diagram, Equilibrium Condition,Bainite&Martensite Transformation Effect of Manufacturing Process Parameters on Microstructure & Tensile Property of Dual-Phase Steel
TTT and CCT Diagram
Anneal, Normalizing, Carburizing, Surface Hardening
Electric & Electronic ApplicationHamedGhafarirad
1.Introduction
2.DC circuits
3.R-C circuits
4.Diode
5.Transistor
6.Op-Amp
7.Logic Circuit
8.DC motors
9.AC motors
Probability & Statistics                                    BijanMollaeiDariani
1.preface, Definition & application in engineering
2.Definitions: sample, histogram, mean, median
3.Frequency curve and distribution, variability, deviation
4.Probability concepts, events
5.Intersection & joint events , joint & conditional probability
6.Probability theorems (1)
7.Discrete random variable & distribution
8.Binominal &Poisson distribution, Hypergeometric distribution
9.Continuous random variabledistribution, normal distribution
Computer-Aided Design &ManuringBehroozArezoo
1.Introduction to CAD /CAM
2.Hardware and Sofware of a CAD System
3.Various Data Base and Data Structure
4.Product Data Exchange
5.Introduction to 3D Geometric Modelling
36.D Wire-Frame Modelling
37.D Surface Modelling
38.D Solid Modelling
9.Introduction to Curve Equations
10.Cubic Spline, Hermit and Bezier Curves Equations
11.CAM and G-Code Generation
12.CNC Control Strategies
13.CAPP systems
14.Adaptive Control
15.Geometric Transformation
16.An introduction to cubic spline and Bezier surfaces
Welding Methods Technology
1.Introduction
2.Welding processes-1
3.Engineering materials
4.Heat transfer in welds
5.Weld metallurgy
6.Weld defects-1
7.Weld defects-2
7.Weld defects-3
8.Welding processes-2
9.Selected subjects
Press Die. Design         BijanMollaeiDariani
1.Preface & definitions/press working of sheet metal
2.Different types of press machinecutting die theory, clearance
3.Determination of cutting force & energy/force reduction methods
4.Stripper in cutting dies
5.Standard parts of cutting die
6.Design of cutting die,Design criteria, permissible deflection, design of guide pin
7.Design of punch, die &...,/ die technical drawing/manufacturing methods of cutting dies
8.Bending theory, bending parameter, spring back
9.Different types of bending processes & dies
10.Bending force, Bending die design
10.Forming die
11.Analysis of deep drawing- Parameter study/product defects
12.Design of deep drawing process
13.Drawing force, Elements of deep drawing die, deep drawing die design
14.project
Mechanical VibrationsHamedGhafarirad
1.Introduction
2.Free Vibration of Single DoF Systems
3.Harmonic Forced Vibration of Single DoF Systems
4.General Forced Vibration of Single DoF Systems
5.Two DoF Systems
6.Multi DoF Systems
Non-Traditional Machining                                                                     Amir Abdullah
References:
1) McGeough, J. A. " Advanced Methods of Machining" Chapman and Hall Ltd., U.K.,1988 2) West, E. G. "Copper and its Alloys" The Ellis Horwood Series in Industrial Metals, EllisHorwood Limited, Sussex, England, 1982 3) Perrigo, O. E." Lathe Design, Construction, and Operation" The Norman W.HenleyPublishing Co., New York, 1916
4) Hans, B. Kief-Olling, G.-Waters,T.F. "Flexible Automation, The International CNCReference Book" Becker Publishing Company Ltd., U.K., 1986 5) Abdullah, A. "Voltage Injection and Performance Evaluation in EDM" Ph. D. Thesis,UMIST, U.K., 1989 6) Benedict, G. F. "Nontraditional Manufacturing Processes" Marcel Dekker Inc., USA,1987.
7) Child, J.J. "Principles of Numerical Control" Industrial Press Inc., New York, 1982 8) Machining Data Handbook, 3rd Edition, Vol. 2, Machining Data Centre (MDC), USA,1980 9) Chandiramani, k. G. - Murarka, P.D. "Mechanism, and Rate of Metal Removal inElectrothermic Machining" Int. J. Prod. Res., Vol. 12, No.4, London, 1974
10) "Laser Processing" Q?A, Daihen Corporation, Japan, No date 11) Snoeys, R. - Staelens, F. - Dekeyser, W. "Current Trends in Non-ConventionalMaterial Removal Processes" Annals of the CIRP, Vol. 35/ 2/ 1986 12) Abdullah, A. "Electrophysical Processes" M.Sc. Lecture Notes, TarbiatModarresUniv., Tehran, 1992 13) DeBarr, A. E. - Oliver, D.A." Electrochemical Machining" Macdonald?Co (publishers)Ltd., U.K., 1975
10) "Laser Processing" Q?A, Daihen Corporation, Japan, No date 11) Snoeys, R. - Staelens, F. - Dekeyser, W. "Current Trends in Non-ConventionalMaterial Removal Processes" Annals of the CIRP, Vol. 35/ 2/ 1986 12) Abdullah, A. "Electrophysical Processes" M.Sc. Lecture Notes, TarbiatModarresUniv., Tehran, 1992
13) DeBarr, A. E. - Oliver, D.A." Electrochemical Machining" Macdonald?Co (publishers)Ltd., U.K., 1975
Familiarity with Nontraditional manufacturing processes
16) Ryken, N.- Uglov, A. - Kokora, A. "Laser Machining and Welding" Translated fromthe Russian by Glebov O.,Mir Publishers, Moscow, 1978 17) NikuLari, A.- Mordike, B.L. "High Power Lasers" Pergamon Press plc, U.K., 1989 18) Frederick Julian, R. "Ultrasonic Engineering" John Wiley?Sons Inc., USA, 1965
19) Charmilles Technologies "Machining Example: Robofil" Switzerland, No date 20) American Machinist "High-Volume Hole Making with EDM" McGraw- Hill Magazineof Metalworking Manufacturing, USA, 1983 21) Peacock, R.G. - Schmitt, P.R." Small, Small Wild Holes" Charmilles, Switzerland, Nodate.
22) Mitsubishi "Wire-cut EDM Systems- H Series" Mitsubishi Electric Corporation, Tokyo,1986 23) Von Dobeneck, D.- Steigerwald, K. H. "Electron Beam Machining- The Progress andits Industrial Application" IEE Conference No. 133, 1975 24) Von Grote, K.H.- Meleka, A. H." Electron Beam, The Multi-Role Tool for ModernFabrication" MTDR Conf. No. 12, U.K. ,1971 25) Mitsubishi "EDM Systems- K Series" Mitsubishi Electric Corporation, Tokyo, 1986
26) Fanuc Tape Cut "Wire-cut Electric Discharge Machines" Fanuc Ltd. , Japan, 1985 27) Barash,M. - Sri Ram, M.G. "Some Properties of Spark Machined Heat Treated Steel"Proceedings of the Third International MTDR, U.K., 1962
28) Matchless Engineering Catalogue, Milton keynes, U.K., 1984 29) Norio Taniguchi "Current State and Future Trends of Ultraprecision Machining andUltrafine Material Processing" Annals of the CIRP,Vol. 32/ 2/ 1983
Familiarity with Nontraditional manufacturing processes
Nontraditional manufacturing processes A)- Introduction and history B)- Advantages of special manufacturing processes C)- Nature of special manufacturing processes 1. Electro-Discharge Processing Diesinking-Wirecut-Drilling - Grinding-Sawing- Heat Treating- Marking- Cladding etc.
2. Laser-Beam Processing a- Cutting b- Welding c- Heat Treating d- Marking e- Cladding
3. Electron-Beam Processing a- Cutting b- Welding c- Heat Treating d- Marking e- Cladding
4. Ion-Beam Machining 5. Plasma-Beam Machining 6. Ultrasonic Processing 7. Water-Jet Cutting 8. Abrasive-Jet Machining 9. Abrasive Water-Jet Cutting 10. Abrasive-Flow Machining
11. Chemical Machining Photo-Chemical Etching-etc. 12. Electro-Chemical Machining Diesinking-Grinding-Drilling- Stream Drilling-Turning-Honing- Deburring-Electro Polishing
13. Electro-Chemical-Discharge Grinding 14. Electro-Thermic Machining 15. Thermal-Energy Method
16. High Energy-RateForming a- Explosive Forming b- Electro-Magnetic Forming c- Electro-Hydraulic Forming
Production Machine Tools                                                       Farid Reza Biglari
1.Introduction to the manufacturing process
2.Rapid Prototyping Methods
3.Attachments In Machine Tools
4.Copy Turning
5.Broaching
6.Screw Thread production
7.Grinding Technology
8.Superfinishing
9.Gear Manufacturing
10.Automation for Manufacturing
Forging Die Design                                                      Mehdi AhmadiNajafabadi
Basic Definitions informing Definition of strain and forming Stress and forming Elastic forming Yield criteria Plastic deformation Forming Processes Types of flow in forming Open Die Forging Thermodynamic forming process Draft angle Flash design in finisher die Calculation of Force and load Blocker die design Flash cutting die design Types of dies to cut the flash Standards of material selection Types of preform dies Fuller Die Roller and Edger Die Bender Die Blocker die
Non-Destructive Testing
1.An introduction to the importance and status of non-destructive tests
2.Areas of application of non-destructive testing
3.Mechanism of formation and characteristics of defects in manufacturing processes and operation period
4.Integration of failure mechanics and non-destructive tests in the evaluation of parts and structures
5.Theory and principles of ultrasonic tests, radiography, adicarnet, magnetic particles and penetrating liquids
6.Principles of performing non-destructive tests in quality control of welded joints
Plastic Technology                                             Farid Reza Biglari
The basic definition of polymers Types of polymers Advantages of polymers compared to other materials Types of plastic molding Pressure Molding Integral Molding Injection molding Extrusion process Extrusion blow molding of containers Extrusion and rolling process of plastics multi-layer manufacturing of plastics Composites manufacturing
Quality Control                                                                                                         HamedAdibi  
1.Quality Improvement in the Modern Business Environment
2.Statistical Methods Useful in Quality Control and Improvement
3.Basic Methods of Statistical Process Control and Capability Analysis
4.STATISTICAL METHODS USEFUL IN QUALITY CONTROL AND IMPROVEMENT
5.Acceptance Sampling
6.QUALITY management
7.Quality Assurance
8.Total quality management
Mechatronics                                                                    FarshadBarazandeh
1.Electronic Circuits
2.Digital Circuits
3.Microcontroller Programming
4.Stepper Motors
5.PLC Programming
Physics of Metrology Lab.                                                                                        Amir Abdullah
1.Terminology and Definitions
2.Dial Indicator Calibration
3.Vernier Caliper Calibration and Vernier Micrometer Calibration
4.Different Methods for Measuring of hole
5.Calibration of Precision Universal Vise by clinometer
6.Squareness Test
7.Sine bar for angle measurement
8.Taper measurement
9.Large hole measurement
10.Sigma Comparator
Heat Treatment Lab.                                                                                                   Amir Abdullah
Introduction to metallurgy and heat treatment experiments to investigate the microstructure and Properties of Industrial Alloy; Metallography, Microstructure and Properties Relationship, Cast Iron, Nonferrous Alloy and microstructure of them, Age hardening of nonferrous alloy, Diffusion, Fe-C phase diagram, Martensite transformation, Time Transformation Temperature (TTT) and Continues Cooling Transformation (CCT) diagrams and the effective parameters, Equilibrium and non-equilibrium heat tr
Mat. Sci& Eng. W. Callister
Hydraulic Sys. Lab. Application            S. Mehdi Rezaei
1.Hydraulics
2.Pneumatics
3.Electro-pneumatic
CAD/CAM Lab.                                                                                                               S. Mehdi Rezaei
1.Introduction to cad cam software
2.Solidworks cad software Catia cad
3.Software programming with C# C
4.CATIA & SOLIDWORKS C# C
 
 
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